Divan Frame BuildingThe whitewood frame components are glued and stapled together to produce the divan base frame.The divan base frame is upholstered and packed within the divan upholstery department.Steel Edge Bending and Clipping MachineRolls of spring wire are converted into steel-edge frames using this machine.Mattress EdgingThe steel edge frame is clipped to the spring unit and the body of the mattress begins to take shape.Mattress PaddingThe insulating pads are clipped to the spring unit to form the foundation of the mattress construction.Micro QuilterThe Micro-quilter produces quilted panels and borders in a variety of programmed designs using quality fillings and mattress ticking.Sewing RoomMattress borders, divan covers and upholstered covers are produced within the sewing room.Mattress Tape Edging MachinesThe mattress assembly is tape-edged on the tape-edging machines, where turning and flipping equipment aid efficient production.Mattress PackingThe mattresses are individually packaged and stored ready for despatch.